Blog / Scrap for Manufacturers
17 APRIL 2024
integratedAIR
Systems has been providing production waste and trim extraction systems since
2002 in a wide variety of industries looking to streamline their production
line.
Our waste removal systems are being used across the globe and in a wide
range of industries and applications to increase efficiency, reduce labour
costs, and increase profitability from recycling or upcycling their production
waste.
Edge
trim removal can be particularly challenging when dealing with corrugated
materials. Corrugated board is often thick and heavy and as the trim is
removed, it can create endless strips.
On a fast-moving production line, it's
vital that your extraction system can handle the collection and removal of
scrap waste; corrugated trim is often chopped to improve conveyance and ensure
easier compacting and baling.
All
paper production creates a degree of dust, however tissue and hygiene paper is
especially effective at producing a large quantity of fine dust particles.
Dust
and airborne fibres increase the risk of fire and can pose risks to the health
of your workers, necessitating the removal of particulates from the air as well
as larger waste materials by your waste extraction system.
Our
air conveyance systems are built around your specific production requirements,
so we can tailor waste handling, removal, conveying and compacting to your unique
processes.
The
weight of carton board offcuts can present a challenge for some air systems.
Our
automated carton board packaging removal systems will keep your production area
waste-free; we use heavy-duty ductwork, a high-speed air stream and chopper
fans to reduce the size of individual pieces of carton waste.
The reclaimed
carton waste is then compacted and baled, ready for recycling, reselling, or
removal.
Collecting
and removing print waste is essential to maintaining an effective newspaper or
magazine print production line.
integratedAIR waste removal systems enable
presses to run faster to maximise productivity – they also minimise downtime by
reducing jams and time lost to manually re-adjusting the print register.
Our
systems automatically reclaim large volumes of waste from machines across the
print floor, collecting and conveying it for compacting, baling and recycling.
Your
production facility has multiple points where aluminium waste can be created:
from presses to trimmers to reject points.
integratedAIR Systems produces
whole-floor waste extraction air systems to enable the automatic removal of aluminium
can scrap. Heavy-duty ductwork ensures the system remains robust, and we can
add choppers and separators to make sorting, compacting and recycling materials
more straightforward and cost-effective.
This
significantly improves recycling outcomes, as well as allowing easy integration
with the expansion of your business into future product lines.
Automatically
remove foil, film, and other waste from your food production to boost your
productivity and efficiency while reducing the need for manual intervention.
Our air systems utilise powerful waste trim collection hoods to maximise
extraction, waste collection, and the amount of waste compacted and sent for
recycling, reselling, or reuse.
Waste
carpet, fabric and flooring trim left in the production area can cause serious health
and safety hazards, and compromise production efficiency. But the automatic
removal, conveying and collection of textiles can result in a valuable
recyclable resource.
integratedAIR
Systems' waste removal equipment provides a complete solution to textile waste
issues. We'll help protect your production efficiency and reclaim more scrap
material with high-velocity air streams to ducting, shredders, and separators.
integratedAIR Systems have installed air conveyance and dust extraction systems for production lines in a variety of industries – contact our Team today to discuss our experience in your industry, and the unique requirements of your production process.
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