Blog / Trim Extraction System for Corrugated Board
30 September 2024
A major corrugated board manufacturer approached
integratedAIR to design and install a modern trim extraction system to handle
increased production capacity. The client supplies packaging products to local
and national businesses, and rising demand—particularly from the e-commerce
sector, required an upgrade to their UK facility’s equipment. The existing air
conveyance system was outdated and unable to cope with the added load from a
newly installed die-cut machine, necessitating a new, efficient solution.
The new die-cut machine presented a significant challenge:
the old system could not accommodate the additional air volume and trim without
costly modifications. integratedAIR’s engineers developed a customised air
separator system equipped with a rotary valve to extract the trim efficiently.
The extraction hood was specially designed to match the client’s machinery
dimensions, ensuring maximum efficiency. In-house fabrication allowed for quick
production, with high-quality steel used to guarantee durability.
The newly installed system moves trim from the machine to the scrap system at high velocity. An 11kW chopper fan processes the trim for smooth transport through heavy-duty ductwork designed to minimise blockages. Large radius bends were incorporated to ensure continuous operation, reducing the chance of disruption. Beyond the die-cut machine, three additional extraction points were added across the facility to manage trim and dust from other machinery, improving overall cleanliness and safety. The system features warning sensors to detect potential blockages, which helps maintain smooth operations without manual monitoring.
Corrugated board is one of the most recyclable packaging materials, with a high recycling rate in the UK. By efficiently managing the collection and transport of scrap material, the new trim extraction system helps the client maximise their recycling efforts. The system is future-proofed to handle further machinery upgrades, ensuring it can accommodate increased production needs as the business grows.
integratedAIR specialises in custom air conveyance and trim
extraction solutions for a wide range of industries. Our systems are designed
to optimise efficiency and promote safety while ensuring our clients meet their
sustainability goals. With a proven track record in the corrugated board
industry, integratedAIR is committed to providing high-performance solutions
tailored to each client’s unique needs.
Click here to contact us regarding turnkey dust control systems for your business.
