Dust control filter systems are essential in any business where processes generate dust. We design solutions for a wide range of applications from simple plug and play filter units to bespoke multifaceted systems.
integratedAIR Filtration is part of the integratedAIR Group. Their BlueClean® range of stand-alone filter units’ are designed bespoke for your business. Find out more about the units integratedAIR Filtration supply.
Many types of materials generate varying types of dust, dependent on the processes and materials used in the production environment. Some of these dusts can be hazardous and potentially explosive – to keep your work space safe and healthy, careful consideration and planning should be applied when considering dust removal systems.
Make integratedAIR Systems your trusted dust control partner and we will do the rest. With experience in multiple industries, such as commercial print, corrugated card, beverage cans and many more, we are dedicated to our trade and ready to work with you.
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Our Engineers will help you find the best solution
When a dust is potentially explosive, and/or when a filter unit is being installed in an ATEX rated area, our units can be supplied fully compliant with the ATEX Directive.
Air Quality
Looking to expand your manufacturing process? integratedAIR Systems can help guide and design your new system to improve the air quality within your business.
Energy Efficiency
Having a system that suits your exact requirements can help make your system more energy efficient, reducing the power required and therefore its running costs.
Running Costs
We provide spare parts, maintenance and LEV testing for all of our dust extraction systems to ensure that your filter unit remains as efficient as the day that it was first installed.
Health & Safety
Cleaner Air Flow
One problem encountered by an industrial dust control filter is that it can very quickly become clogged, reducing efficiency as the extracted airflow reduces. To address this, a reverse jet pulse cartridge or bag filter would be used.
The way a reverse jet filter works is to periodically blast the opposite side of the filter with a jet of compressed air. The collected dust is dropped into the collector hopper & bin below, and the filter elements cleaned to allow air to pass through the selected media & flow freely again.
How Does a Dust Extraction System Work?
To be effective, your dust extraction system needs to be tailored to the equipment you use, and the type of dust they create. The starting point for this is selecting the appropriate application-specific dust collectors.
Images of Our Dust Filter
BlueClean® PRO Lite
BlueClean® FP ULTRA
ATEX rated VCP unit
BlueClean® VC PRO
BlueClean® NANO SF
BlueClean® FP ULTRA
BlueClean® VCP
System Design
Dust control system for brick production.
ATEX rated filter unit
Capture
Having a system that suits your exact requirements can help make your system more energy efficient, reducing the power required and therefore its running costs.
Convey
Ducted air at the correct velocity keeps the extracted dust in suspension.
Collect
Once collected, the dust goes through dust extraction filters which filter the air, collect the dust and can then recycle clean air back into the workspace.
Working closely with HSG258 guidance our Design Engineers can make sure that your systems are compliant with whatever regulations that need to be followed depending on the type of dust or fume that needs to be extracted:
Our equipment will help your workplace comply with LEV & CoSHH (Control of Substances Hazardous to Health) requirements.
Our equipment will meet the emissions regulations set by your local authority.
integratedAIR System ensure our systems are in line with the Dangerous Substances and Explosive Atmosphere Regulations (DSEAR) alongside the ATEX Directive.
Our systems can also be supplied with ATEX certified non-return valves for mounting in your extraction ductwork. This prevents explosions from propagating through extraction ducts and back into production areas, providing a de-coupling feature required for ATEX compliance.
What Are the Applications?
Dust control filter systems are essential in any business where processes generate dust.
Most recently we have been designing systems for removing Aluminium, corrugated card and lacquer dust for companies such as Crown Packaging, Ball packaging, Trivium, DS Smith, Bluetree group and many more, all around the world. We can do the same for you.
For practical advice on dust extraction, Local Exhaust Ventilation (LEV) and how to comply with the law, visit www.hse.gov.uk/lev.
What Are the Benefits of Industrial Dust Control Systems?
Dust control systems are vital to meeting your safety, quality and environmental obligations, as well as saving you time and money in the long run:
Protects worker health
Protects product quality
Protects plant machinery
Reduces explosive risk
Reduces necessary workspace cleaning
Reduces general machinery maintenance and servicing
