Scrap and Waste Extraction Systems
Safer, Efficient Solutions
If an industrial process produces waste, we have the experience and know-how to design and install waste handling systems that can capture and remove it efficiently. Once this part of the process is complete, the waste can then be removed for recycling or disposed of as needed.
Efficient industrial scrap extraction in the workplace is vital for supporting the safety of your work environment. Our expertise is trusted by companies operating in a host of industries, including food and beverage, paper, corrugated card or packaging and containers. Whether you need to improve your waste extraction processes or you need trim extraction systems for specific purposes, our team can provide tailored solutions to suit your needs.
Dedicated to Your Business
integratedAIR Systems has been supplying trim and waste handling systems worldwide for over 20 years, working with businesses such as Ball Packaging, Crown Packaging, Ardagh Group, Trivium Packaging, De La Rue, DS Smith and many more. Our dedicated team is ready and waiting to help you – contact us today to arrange a free feasibility study and survey for your business.
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Capture
Strategically placed extraction points are positioned near key waste-generating areas of the production process.
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Convey
Waste is transported through the extraction points into a main header system, leading to waste-handling fans.
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Process
The fans keep the trim waste constantly moving throughout the system by creating the correct volume, pressure and conveying velocity to enable rapid removal of material direct from the source.
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Recycle
The scrap is then ready to be removed or recycled – the removal point (typically a baler or compactor) is positioned within the facility for quick and efficient access for removal or transport.
How Do Production Waste Extraction Systems Work?
Production waste systems typically use extraction points that are strategically positioned near key waste-generating areas of the production process. Each extraction point is connected to a main header system which leads back to waste-handling fans. These fans create the correct volume, pressure and conveying velocity within the system to keep the trim waste constantly moving, enabling the waste removal system to rapidly remove the material right from the source.
What Are the Applications?
Our waste removal systems are used across a wide range of industries and applications, including but not limited to:
- Corrugated trim extraction
- Steel trim extraction
- General paper edge trim extraction and removal
- Aluminium beverage/drink can waste extraction
- Carton board packaging excess
- Newspaper and magazine printing
- Printer trim
- Toilet rolls and paper towel products
- Food packaging and other foil or film products
- Carpet and textile waste
What Are the Benefits of Industrial Dust Control Systems?
Waste extraction is a necessity in industries where waste is regularly produced. These systems can not only save you time and money, but also benefit your employees and workspace:
- Increase efficiency
- Improve profitability
- Reduce labour costs
- Create a centralised waste collection area
- Reduce the cost of multiple pieces of extraction equipment
- Produce cleaner working environments
- Encourage better recycling standards
Industries
Want to know more about industrial Scrap Extraction Systems for your industry? Read on to find out more.
Paper Trim Extraction
Automated paper waste removal and collection can have a major impact on safety and production efficiency. Without its removal, paper waste can be a fire hazard or increase risks to health and safety. It can also clog presses, folders and guillotines, reducing efficiency as it increases operating costs.
CORRUGATED & CARTON BOARD
Edge trim removal can be particularly challenging when dealing with corrugated or carton board materials. Corrugated board is often thick and heavy, and as the trim is removed, it can create endless reams of unmanageable strips. On a fast-moving production line, it’s vital that your trim extraction system can not only handle the collection and removal of the scrap waste, but also chop and bale the corrugated trim, making it easier to convey and compact.
With heavy-duty ductwork, a high-speed air stream and chopper fans to reduce the size of individual pieces of carton waste, our automated carton board packaging removal systems will keep your production area waste-free. The reclaimed carton waste can then be compacted and baled, ready for recycling or removal.
BEVERAGE CAN WASTE
Your production facility has multiple points where aluminium waste can be created - from reject points to presses and trimmers. integratedAIR Systems understands the issues faced by manufacturers in the industry and can provide whole-floor waste extraction air systems to enable the automatic removal of drinks can waste quickly and effectively.
All our systems are custom built with durability and efficiency in mind. They include heavy-duty ductwork to ensure the system remains robust, with the option to add choppers and separators to simplify sorting, compacting, and recycling materials and make the process mof adding choppers and separators to make sorting, compacting and recycling materials simpler and more cost-effective.
Foil Waste Extraction
By automatically removing foil, film and other waste from your food production you can boost productivity and efficiency whilst reducing the need for manual interventions.
Our waste handling air systems can help you achieve that with powerful waste trim collection hoods that maximise extraction, boost waste collection and enhance the amount of waste compacted and sent for recycling.
Process Exhaust Stacks
integratedAIR Systems can design, supply and install a range of exhaust solutions to suit individual requirements. Depending on the gas/fume it will pass through our filters before being discharged to the atmosphere to comply with environmental regulations.
Call Us Now
Call:
+44 (0) 161 488 4992
Email:
sales@integratedair.co.uk