Bespoke Trim Extraction System for Corrugated Board Manufacturer

Challenges and Tailored Solution

The new die-cut machine presented a significant challenge: the old system could not accommodate the additional air volume and trim without costly modifications. integratedAIR’s engineers developed a customised air separator system equipped with a rotary valve to extract the trim efficiently. The extraction hood was specially designed to match the client’s machinery dimensions, ensuring maximum efficiency. In-house fabrication allowed for quick production, with high-quality steel used to guarantee durability.

Enhanced Air Conveyance System

The newly installed system moves trim from the machine to the scrap system at high velocity. An 11kW chopper fan processes the trim for smooth transport through heavy-duty ductwork designed to minimise blockages. Large radius bends were incorporated to ensure continuous operation, reducing the chance of disruption.   Beyond the die-cut machine, three additional extraction points were added across the facility to manage trim and dust from other machinery, improving overall cleanliness and safety. The system features warning sensors to detect potential blockages, which helps maintain smooth operations without manual monitoring.

Sustainability and Efficiency

Corrugated board is one of the most recyclable packaging materials, with a high recycling rate in the UK. By efficiently managing the collection and transport of scrap material, the new trim extraction system helps the client maximise their recycling efforts. The system is future-proofed to handle further machinery upgrades, ensuring it can accommodate increased production needs as the business grows.

integratedAIR’s Expertise

integratedAIR specialises in custom air conveyance and trim extraction solutions for a wide range of industries. Our systems are designed to optimise efficiency and promote safety while ensuring our clients meet their sustainability goals. With a proven track record in the corrugated board industry, integratedAIR is committed to providing high-performance solutions tailored to each client’s unique needs.
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