Case Studies — Steel

The latest from integratedAIR Systems — project case studies, company news and industry insight.

  • Transforming Air Quality in a Steel Plant Process

    Case Study

    Transforming Air Quality in a Steel Plant Process

    integratedAIR Systems was approached by Marcegaglia UK, the largest steel manufacturer in Great Britain, to address persistent air quality issues arising from its tundish wrecking process. The client had been experiencing significant dust and fume emissions during tundish rotation, particularly in a small waste room below the operation. These emissions affected the working conditions for operatives and contributed to wider contamination across the melt shop and warehouse. The client requested a dedicated extraction system to contain and control these emissions, improving the environment throughout the facility.

    • Fume Extraction
    • Dust Control
    View more: Transforming Air Quality in a Steel Plant Process
  • Bespoke BlueClean® Dust Control with Additional HEPA Filtration

    Case Study

    Bespoke BlueClean® Dust Control with Additional HEPA Filtration

    integratedAIR were approached by a leading brick manufacturing site in the North West of the UK to design an LEV (Local Exhaust Ventilation) system for the automatic setting machines within their facility. The building materials manufacturing industry is particularly at risk from harmful dusts like RCS (Respirable Crystalline Silica), and this client has a long-standing history of investing in continuous improvement initiatives in health and safety to ensure the wellbeing of staff across multiple sites. This client has worked with integratedAIR on a number of projects to successfully install a range of bespoke LEV systems that address common dust control issues, ensuring the long-term safety of their employees and protecting the longevity of their business.

    • Dust Control
    View more: Bespoke BlueClean® Dust Control with Additional HEPA Filtration
  • Wienerberger Clay Brick Production​

    Case Study

    Wienerberger Clay Brick Production​

    Wienerberger Ltd, the UK and Ireland arm of the world's largest brick manufacturer, is a leading supplier of building products, including bricks, roof tiles, pavers and blocks. One of their production facilities in East Manchester approached integratedAIR to conduct a survey to replace a worn-out dust extraction system for their high-speed roller in the Clay Preparation Plant. The current filter unit had been poorly designed, particularly on the filtered roof, and was badly corroded, allowing water to leak inside the filter casing making the filter unit unusable.

    • Dust Control
    View more: Wienerberger Clay Brick Production​