sales@integratedair.co.uk +44 (0) 161 488 4992

Beverage Can

The latest from integratedAIR Systems — project case studies, company news and industry insight.

Show All News Case Studies
System
All
All systems Abatement Systems Ducting Dust Control Fume Extraction Industrial HVAC Oil Mist Elimination Process Cooling and Heat Recovery Scrap and Waste Extraction
Industry
Beverage Can
All industries Beverage Can Chemical and Solvent Corrugated, Carton and Board Industries Packaging and Containers Print and Paper Steel
  • Scrap System Upgrade in Tight Shutdown Window

    Case Study

    Scrap System Upgrade in Tight Shutdown Window

    integratedAIR was appointed to design and implement a complete upgrade of an ageing scrap extraction and baler feed system within a high-output can manufacturing facility. The existing system was over 30 years old and no longer capable of supporting the site’s operational demands. The project required the full strip-out of the existing scrap system, installation of new air separators, ductwork, platforms, and controls, and preparation for the integration of two new balers, all within a strictly limited factory shutdown period.

    • Ducting
    • Scrap and Waste Extraction
    View more: Scrap System Upgrade in Tight Shutdown Window
  • Multi-Zone Hot Duct with Dust and Fume Extraction

    Case Study

    Multi-Zone Hot Duct with Dust and Fume Extraction

    integratedAIR, alongside our strategic partner DURR , was approached by a global leading canmaker for a site in Denmark operating an external regenerative thermal oxidiser (RTO) system. The client required a new RTO externally as the existing unit no longer satisfied the production requirements. Additionally, the existing ducting systems that fed into the old system had to be extended and modified whilst accommodating future capacity. With duct temperatures ranging from 70°C to 250°C across the system careful consideration had to be made to ensure high temperature ducting was properly insulated to avoid internal build-up of condensation within the ducting the challenge lay in designing a tailored system for the new hot ducting and a new fume extraction system with filter as well as relocating the existing filters to the new RTO area and changing all existing change over stacks on the roof during a set shut down period.

    • Ducting
    • Abatement Systems
    • Fume Extraction
    View more: Multi-Zone Hot Duct with Dust and Fume Extraction
  • New Baler for Streamlined Scrap Management

    Case Study

    New Baler for Streamlined Scrap Management

    integratedAIR was approached by a client who faced a pressing need to upgrade their scrap management system by replacing a baler that had been in operation since the 1980s to address immediate operational needs while laying the groundwork for a more efficient scrap management solution in the future. As the existing baler comprised long-since obsolete parts, integratedAIR advised that the Austropressen DS-700 baler was the ideal replacement. However, integrating this modern equipment into a complex set-up that was outdated by decades presented a tough challenge.

    • Scrap and Waste Extraction
    View more: New Baler for Streamlined Scrap Management
  • Custom Fan Installation for Scrap System in Africa

    Case Study

    Custom Fan Installation for Scrap System in Africa

    integratedAIR was approached by a prominent beverage packaging manufacturer in Africa, which required a significant upgrade to its existing scrap extraction system. The company’s can-end manufacturing facility faced challenges due to the placement of critical fans on a mezzanine in the baler area. This area was congested and difficult to access, reducing the operating capacity and maintenance access to the fans. integratedAIR was tasked with providing a solution to improve airflow and accessibility by relocating and upgrading the scrap extraction system.

    • Scrap and Waste Extraction
    View more: Custom Fan Installation for Scrap System in Africa
  • Scrap Extraction and Air Filtration System

    Case Study

    Scrap Extraction and Air Filtration System

    integratedAIR was approached by an overseas client in the Southern Hemisphere to design and install a dual-purpose system for collecting and extracting aluminium scrap from multiple trimmers and an oil mist extractor to evacuate oil fumes and improve the atmosphere at the plant. The project aimed to efficiently manage aluminium scrap from can production while ensuring compliance with environmental and safety standards. It was designed to integrate with the existing infrastructure and minimise downtime through a robust, continuously operating system.

    • Fume Extraction
    • Scrap and Waste Extraction
    • Oil Mist Elimination
    View more: Scrap Extraction and Air Filtration System
  • Bespoke Scrap Extraction System for Beverage Can Manufacturing

    Case Study

    Bespoke Scrap Extraction System for Beverage Can Manufacturing

    integratedAIR was approached by a long-standing client to design and install a scrap extraction system for their can-end manufacturing site in Eastern Poland. Several presses in this facility produce scrap aluminium in various shapes and sizes, requiring bespoke air conveyance and scrap handling methods to ensure the maximum amount of aluminium can be recycled.

    • Scrap and Waste Extraction
    • Dust Control
    View more: Bespoke Scrap Extraction System for Beverage Can Manufacturing
  • Bespoke solutions for beverage can manufacturer in UK

    Case Study

    Bespoke solutions for beverage can manufacturer in UK

    integratedAIR Systems were approached by a leading metal packaging manufacturer who required several bespoke solutions to increase HVAC efficiency, maximise material recovery, and improve access in their UK-based facility. The primary issue for this client was various machines in their manufacturing process exhausting internally, causing the temperatures to get as high as 60°C in some areas; in particular, an air compressor was discharging warm air upwards directly on to decorated, pre-palletised cans on the production line causing concerns with contamination and quality of the product.

    • Industrial HVAC
    • Scrap and Waste Extraction
    View more: Bespoke solutions for beverage can manufacturer in UK
  • Aluminium Scrap Extraction System for beverage can manufacturing plant

    Case Study

    Aluminium Scrap Extraction System for beverage can manufacturing plant

    We were pleased to be able to visit the newly installed line three of a multi-line canning plant in the Czech Republic for a client with a range of integratedAIR Systems installed. This included scrap and trim collection, air conveyance, dust and oil mist filtration, and HVAC solutions for three production lines across the facility over 120,000 m2

    • Dust Control
    • Industrial HVAC
    • Scrap and Waste Extraction
    • Oil Mist Elimination
    View more: Aluminium Scrap Extraction System for beverage can manufacturing plant
  • Scrap, Dust & Oil Mist Extraction in Salt Lake City

    Case Study

    Scrap, Dust & Oil Mist Extraction in Salt Lake City

    A new two-piece D&I can making plant located in Salt Lake City has been built to keep up with the demand for aluminium cans in the US. integratedAIR Systems was commissioned to design and install the scrap, dust, oil mist extraction and prefabricated fabricated skid systems to help the plant run more efficiently. integratedAIR Systems have supplied the first line system with future extraction of line two to be installed at a later date.

    • Dust Control
    • Scrap and Waste Extraction
    • Oil Mist Elimination
    View more: Scrap, Dust & Oil Mist Extraction in Salt Lake City
  • Shell Press Extraction & Sweep Up Hopper System

    Case Study

    Shell Press Extraction & Sweep Up Hopper System

    integratedAIR Systems was selected to design and implement a shell press extraction and sweep up hopper system for a Can Factory in the Czech Republic. They are expanding their manufacturing line and needed a new system to keep up with supply demands. Efficient, well-designed scrap and waste removal systems are an essential part of high output production lines.

    • Scrap and Waste Extraction
    View more: Shell Press Extraction & Sweep Up Hopper System
  • Skeleton and Slugs Extraction System

    Case Study

    Skeleton and Slugs Extraction System

    integratedAIR Systems was recently asked to design, supply and commission a skeleton and slugs extraction system for a canning factory in Kentucky, USA.

    • Scrap and Waste Extraction
    View more: Skeleton and Slugs Extraction System
  • Steel & Aluminium Trim Recycling System

    Case Study

    Steel & Aluminium Trim Recycling System

    integratedAIR Systems was commissioned to design and implement a steel and aluminium trim extraction system for a food canning factory in the Netherlands. There was no collection system from aluminium; therefore, a completely new recycling system was designed and installed next to the existing system.

    • Scrap and Waste Extraction
    View more: Steel & Aluminium Trim Recycling System
  • Why You Need Dust Control in Bulk Solids Handling

    News

    Why You Need Dust Control in Bulk Solids Handling

    Whether to prevent product loss or avoid health risks for operatives working in your production facility, managing and controlling air-born dust particulate is vital whenever bulk solids are handled. It is essential to control respirable dust to prevent health hazards for your operatives and should be regarded as a priority. Correctly designed dust control or LEV (Local Exhaust Ventilation) will protect your employees and ensure your production and processing facilities comply with legislation.

    • Dust Control
    View more: Why You Need Dust Control in Bulk Solids Handling
  • First Canning Plant in Kazakhstan

    Case Study

    First Canning Plant in Kazakhstan

    integratedAIR System is thrilled to be part of the first canning facility in Kazakhstan – providing a scrap system, air filtration for wet can damage elevation system and decorator ink mist and over-varnish extraction system.

    • Scrap and Waste Extraction
    View more: First Canning Plant in Kazakhstan
  • Most Hazardous Occupations for Dust

    News

    Most Hazardous Occupations for Dust

    Hazardous working conditions are a big concern for a lot of employers, especially in recent years. When it comes to dust and working conditions, this is now a significant concern for many businesses working in many sectors regarding health and safety. HSE (Health and Safety England) has reported an estimated 12,000 lung disease deaths each year linked to past exposures at work. With this in mind and the startling figures surrounding hazardous dust, at IntegratedAIR Filtration, we specialise in dust extraction units. Our mission is to keep our clients’ businesses safe, so here’s what you need to know about hazardous dust and the occupations at risk.

    • Dust Control
    View more: Most Hazardous Occupations for Dust
  • Why Is Dust Extraction So Crucial in​ The Workplace?

    News

    Why Is Dust Extraction So Crucial in​ The Workplace?

    Any dust created in the manufacturing process can be hazardous for those working on an industrial site and potentially lead to significant health issues. We at integratedAIR Filtration help our clients find the correct dust extraction for their business and tailor on BlueClean® units to suit their unique needs. When dealing with the manufacturing process or raw materials, all industrial workers know they often produce harmful airborne contaminants. Dust and fumes are one of the leading causes of health problems in industrial workplaces; correct extraction systems are not only essential to meet workplace regulations, but they ensure the safety of your employees. If there’s one thing that many industries often fall short on, it’s proper dust extraction. Here are some reasons why dust extraction is so necessary for the workplace;

    • Dust Control
    View more: Why Is Dust Extraction So Crucial in​ The Workplace?
  • Why is ATEX Vital?

    News

    Why is ATEX Vital?

    At integratedAIR Filtration, we understand the importance of dust extraction units required for staying safe in hazardous working environments. It is essential to have a correctly designed dust extraction in ATEX environments. In areas where explosive atmospheres are identified, employers must specify the level of risk by assigning each area a zone classification, based on: How likely could an accident be? How often is the explosive atmosphere present? How long would any reaction last if it was to occur?

    • Dust Control
    View more: Why is ATEX Vital?

  • Operator Spot Cooling for Beverage Can Plant

    We were commissioned by a beverage can plant in Seville, Spain, to add to their HVAC systems. We introduced spot cooling over their operator areas, making working in warm climates more bearable for employees.

    • Industrial HVAC
    View more: Operator Spot Cooling for Beverage Can Plant