Case Studies — Dust Control

The latest from integratedAIR Systems — project case studies, company news and industry insight.

System

Dust Control

All systems Abatement Systems Ducting Dust Control Fume Extraction Industrial HVAC Oil Mist Elimination Process Cooling and Heat Recovery Scrap and Waste Extraction

Industry

All

All industries Beverage Can Chemical and Solvent Corrugated, Carton and Board Industries Packaging and Containers Print and Paper Steel

Case Study
Transforming Air Quality in a Steel Plant Process

integratedAIR Systems was approached by Marcegaglia UK, the largest steel manufacturer in Great Britain, to address persistent air quality issues arising from its tundish wrecking process. The client had been experiencing significant dust and fume emissions during tundish rotation, particularly in a small waste room below the operation. These emissions affected the working conditions for operatives and contributed to wider contamination across the melt shop and warehouse. The client requested a dedicated extraction system to contain and control these emissions, improving the environment throughout the facility.
- Fume Extraction
- Dust Control
View more: Transforming Air Quality in a Steel Plant Process
Case Study
Trim and Dust Extraction Upgrade

As part of a significant machinery upgrade, integratedAIR was approached by a major packaging manufacturer that had recently planned the installation of a new EMBA 175 Ultima inline converting machine. This high-end equipment presented new demands on the plant’s existing waste extraction infrastructure, calling for an equally advanced and efficient trim and dust extraction solution. integratedair was called in to assess the site and deliver a comprehensive system upgrade tailored to the increased air volume, corrugated scrap and dust management requirements brought on by the new machinery.
- Scrap and Waste Extraction
- Dust Control
- Ducting
View more: Trim and Dust Extraction Upgrade
Case Study
Bespoke Scrap Extraction System for Beverage Can Manufacturing

integratedAIR was approached by a long-standing client to design and install a scrap extraction system for their can-end manufacturing site in Eastern Poland. Several presses in this facility produce scrap aluminium in various shapes and sizes, requiring bespoke air conveyance and scrap handling methods to ensure the maximum amount of aluminium can be recycled.
- Scrap and Waste Extraction
- Dust Control
View more: Bespoke Scrap Extraction System for Beverage Can Manufacturing
Case Study
Dust and Fume Extraction System for Leading Composite Manufacturer

integratedAIR were approached by an international company specialising in composite products for the Aerospace and Aviation Industry; recent expansion at their site in Berkshire, UK required comprehensive dust and fume extraction solutions for new CNC machinery at their facility. Our Engineers quoted for a comprehensive fume and dust extraction system integrated with an Antares CNC machine to extract carbon-based particles from the composite product and surrounding work surfaces. As well as minimising contamination of highly precise parts utilised in the Aerospace industry, this dust control system ensures a clean working environment for employees in surrounding workstations.
- Dust Control
- Fume Extraction
View more: Dust and Fume Extraction System for Leading Composite Manufacturer
Case Study
Bespoke BlueClean® Dust Control with Additional HEPA Filtration

integratedAIR were approached by a leading brick manufacturing site in the North West of the UK to design an LEV (Local Exhaust Ventilation) system for the automatic setting machines within their facility. The building materials manufacturing industry is particularly at risk from harmful dusts like RCS (Respirable Crystalline Silica), and this client has a long-standing history of investing in continuous improvement initiatives in health and safety to ensure the wellbeing of staff across multiple sites. This client has worked with integratedAIR on a number of projects to successfully install a range of bespoke LEV systems that address common dust control issues, ensuring the long-term safety of their employees and protecting the longevity of their business.
- Dust Control
View more: Bespoke BlueClean® Dust Control with Additional HEPA Filtration
Case Study
Leading Brick Manufacturer Dust Extraction System

A leading company in the brick production industry approached the integratedAIR team to design an LEV (Local Exhaust Ventilation) system to remove potentially harmful dust from the surface of the bricks on both the Automatic Setting Machine (ASM) and the De-Hacker, prior to final palletising, wrapping and distribution of the finished product.
- Dust Control
View more: Leading Brick Manufacturer Dust Extraction System
Case Study
Aluminium Scrap Extraction System for beverage can manufacturing plant

We were pleased to be able to visit the newly installed line three of a multi-line canning plant in the Czech Republic for a client with a range of integratedAIR Systems installed. This included scrap and trim collection, air conveyance, dust and oil mist filtration, and HVAC solutions for three production lines across the facility over 120,000 m2
- Dust Control
- Industrial HVAC
- Scrap and Waste Extraction
- Oil Mist Elimination
View more: Aluminium Scrap Extraction System for beverage can manufacturing plant
Case Study
Dust extraction system at corrugated board facility

integratedAIR Systems have recently completed a bespoke dust extraction solution for a leading corrugated board manufacturer in Stockport. This system was designed to integrate seamlessly with existing machinery to extract dust from seven spigots on the EMBA Casemaker. Our client was seeing increased cleaning and related disruptions having a negative impact on the production volume of the facility. As a valued local supplier of corrugated boxes and packaging, our client was concerned this could have knock-on effects to their customer base especially in the run up to winter holidays.
- Dust Control
View more: Dust extraction system at corrugated board facility
Case Study
Bespoke LEV system for dried herbs

Our client is one of the largest producers of dried herbs in Europe, based in Norfolk, UK. Using state-of-the-art technology, they can harvest and process locally grown produce at incredible speed without compromising product quality, achieving a Grade AA rating from the British Retail Consortium (BRC). The system was expertly designed with our client's unique requirements in mind; our BlueClean® FP ULTRA filter unit was designed with a bespoke filtration area of 180 m2 using an anti-static oleophobic filter media to ensure maximum filtration efficiency.
- Dust Control
View more: Bespoke LEV system for dried herbs
Case Study
Turnkey dust extraction and filtration

British Offsite are reaching new levels of speed, safety, and efficiency within the construction and design industry at their state-of-the-art manufacturing facility in Braintree, England. integratedAIR supplied a complete waste and dust extraction solution, from design to commissioning, for plasterboard offcuts and dust created during the production of wall panels.
- Scrap and Waste Extraction
- Dust Control
View more: Turnkey dust extraction and filtration
Case Study
Wienerberger Clay Brick Production

Wienerberger Ltd, the UK and Ireland arm of the world's largest brick manufacturer, is a leading supplier of building products, including bricks, roof tiles, pavers and blocks. One of their production facilities in East Manchester approached integratedAIR to conduct a survey to replace a worn-out dust extraction system for their high-speed roller in the Clay Preparation Plant. The current filter unit had been poorly designed, particularly on the filtered roof, and was badly corroded, allowing water to leak inside the filter casing making the filter unit unusable.
- Dust Control
View more: Wienerberger Clay Brick Production
Case Study
Scrap, Dust & Oil Mist Extraction in Salt Lake City

A new two-piece D&I can making plant located in Salt Lake City has been built to keep up with the demand for aluminium cans in the US. integratedAIR Systems was commissioned to design and install the scrap, dust, oil mist extraction and prefabricated fabricated skid systems to help the plant run more efficiently. integratedAIR Systems have supplied the first line system with future extraction of line two to be installed at a later date.
- Dust Control
- Scrap and Waste Extraction
- Oil Mist Elimination
View more: Scrap, Dust & Oil Mist Extraction in Salt Lake City
Case Study
Corrugated Trim Extraction at Nuttall Packaging

We have been working with Nuttall Packaging since 2004, helping with the ongoing development of trim and dust extraction within their manufacturing process. Nuttall contacted us to help with trim extraction of their new machinery.
- Dust Control
- Scrap and Waste Extraction
View more: Corrugated Trim Extraction at Nuttall Packaging